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CS2 Exit Criteria: How Many Clean Days to Get Off Controlled Shipping?

You exit CS2 by proving the defect is fixed with irreversible corrective action and a defined run of clean days, typically on the order of 20 to 30 consecutive clean days with zero escapes, as set by the customer. The exact number is defined by the OEM for your situation. What is universal is that clean days only count once permanent corrective action is in place, and a single escape resets the clock.

What the clean-day count really measures

The clean-day period is not a waiting sentence; it is a stability test. It asks whether your fix holds across shifts, operators, and lots without another escape. Because of that, clean days start at the clean point, the moment certified stock made under the corrective action begins, not at the day CS2 was imposed. Days of sorting before the fix do not count.

What resets the clock

Any escape of the same or a related defect during the clean-day period usually resets the count to zero and can extend the containment. That is why read-across matters: if the same failure mode can occur on a similar part, address it before it resets your exit. Gaps in the daily data, or inspection that drifts from the agreed criteria, can also invalidate days and push the exit out.

Building the exit package

The exit is a decision the customer makes from evidence. Give them a clean package: the corrective action and its verification, the defined clean point, daily inspected and rejected counts, the defect-PPM trend at zero across the required days, and confirmation that the redundant independent inspection stayed in place. Independent, complete data is what turns the clock into a release.

Frequently Asked Questions

How many clean days does CS2 require?
The customer defines it, but it is commonly on the order of 20 to 30 consecutive clean days with zero escapes. The exact number and conditions are set by the OEM for your specific situation.
When do clean days start counting?
At the clean point, when certified stock produced under the permanent corrective action begins. Sorting done before the fix is in place does not count toward the exit, even if those days were defect free.
What resets the CS2 clean-day count?
An escape of the same or a related defect during the period typically resets the count to zero. Missing or non-conforming inspection data for a day can also invalidate it.
Do I still need the independent inspection right up to exit?
Yes. CS2 requires the redundant, customer-accepted independent inspection to stay in place through the clean-day period. Removing it early can invalidate the exit.

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